docs(UAT_PLAYBOOK): document canonical source-of-truth for UAT seed passwords (GRO-2000)

The 'Source of truth for UAT passwords' subsection under Pre-conditions
records:

- The seed-uat-passwords Secret in groombook-uat is the live source.
- The Bitnami SealedSecret apps/overlays/uat/ss-seed-uat-passwords.yaml
  in groombook/infra is the single upstream source of truth.
- A kubectl recipe to pull the current values for SUPER / GROOMER /
  TESTER / CUSTOMER at the start of every UAT run.
- The 'captured env var from a previous rotation produces 401' failure
  mode that GRO-2000 hit, and the manual-reseed escape hatch if the
  login still 401s after pulling the live value.

Refs: GRO-2000, GRO-1977 (idempotent re-hash), GRO-1999 (enum fix that
allowed the seed Job to run cleanly again).

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>

Dockerfile

@@ -1,7 +1,10 @@
 FROM node:22-alpine AS base
-RUN corepack enable && corepack install -g pnpm@9.15.4
-ENV COREPACK_ENABLE_DOWNLOAD_PROMPT=0
-ENV COREPACK_ENABLE_STRICT=0
+# Install pnpm as a real binary via npm (not corepack shim) so runtime
+# invocations of `pnpm` work without DNS access to registry.npmjs.org.
+# The corepack shim delegates to corepack, which re-validates against
+# npmjs.org on first use — that fails in air-gapped UAT seed/migrate/reset
+# Jobs. GRO-1983 / GRO-1889 / GRO-1909.
+RUN npm install -g pnpm@9.15.4
 WORKDIR /app
 
 # Install deps
@@ -22,9 +25,7 @@ RUN pnpm --filter @groombook/types build && \
 
 # Runtime
 FROM node:22-alpine AS runner
-RUN corepack enable && corepack install -g pnpm@9.15.4
-ENV COREPACK_ENABLE_DOWNLOAD_PROMPT=0
-ENV COREPACK_ENABLE_STRICT=0
+RUN npm install -g pnpm@9.15.4
 WORKDIR /app
 ENV NODE_ENV=production
 
@@ -53,7 +54,4 @@ CMD ["pnpm", "--filter", "@groombook/db", "seed"]
 
 # Reset stage — drops all tables, re-runs migrations, and re-seeds
 FROM builder AS reset
-RUN corepack enable && corepack install -g pnpm@9.15.4
-ENV COREPACK_ENABLE_DOWNLOAD_PROMPT=0
-ENV COREPACK_ENABLE_STRICT=0
 CMD ["pnpm", "--filter", "@groombook/db", "reset"]

UAT_PLAYBOOK.md

@@ -19,6 +19,27 @@ GroomBook API is a Hono-based REST service (TypeScript/Node.js) powering the pet
 - OIDC authentication provider configured
 - Seed data present (clients, pets, services, staff)
 
+### Source of truth for UAT passwords (GRO-2000)
+
+The `UAT_SUPER_PASSWORD` / `UAT_GROOMER_PASSWORD` / `UAT_TESTER_PASSWORD` / `UAT_CUSTOMER_PASSWORD` env vars the test orchestrator uses **must** be pulled from the live `seed-uat-passwords` Secret in the UAT cluster — never from a captured shell value, a previous run's `.env`, or a copy of the SealedSecret committed before the latest rotation.
+
+**Canonical recipe** (works from any host with `kubectl` + cluster credentials):
+
+```bash
+SUPER=$(kubectl get secret seed-uat-passwords -n groombook-uat \
+  -o jsonpath='{.data.super-password}' | base64 -d)
+GROOMER=$(kubectl get secret seed-uat-passwords -n groombook-uat \
+  -o jsonpath='{.data.groomer-password}' | base64 -d)
+TESTER=$(kubectl get secret seed-uat-passwords -n groombook-uat \
+  -o jsonpath='{.data.tester-password}' | base64 -d)
+CUSTOMER=$(kubectl get secret seed-uat-passwords -n groombook-uat \
+  -o jsonpath='{.data.customer-password}' | base64 -d)
+```
+
+**Why:** the Bitnami SealedSecret `apps/overlays/uat/ss-seed-uat-passwords.yaml` (in `groombook/infra`) is the single source of truth. The UAT `reset-demo-data` CronJob re-hashes these values into the `account` table on every run (idempotent — GRO-1977). A captured env var from a previous generation will not match the current hash, producing 401 `INVALID_EMAIL_OR_PASSWORD`. If the live login still 401s after pulling from the SealedSecret, the seed Job is stale — trigger `kubectl create job --from=cronjob/reset-demo-data -n groombook-uat manual-seed-$$` and retry.
+
+**How to apply:** at the start of every UAT run that touches TC-API-1.4 / 1.5 / 1.6 / 1.7 / 3.18 / 3.21 / 3.23, refresh these four env vars from the cluster before issuing the sign-in request.
+
 ## Test Cases
 
 ### 4.0 Health Check
@@ -119,6 +140,7 @@ GroomBook API is a Hono-based REST service (TypeScript/Node.js) powering the pet
 | TC-API-3.25 | Verify 30+ total pets in UAT DB | GET /api/pets then count total | 30+ pets returned (UAT seed creates 500 random-pool + 5 UAT test clients + 2 UAT customer = 507 total) |
 | TC-API-3.26 | Verify 25-35% medicalAlerts distribution | GET /api/pets (first 30 pets), count how many have non-empty medicalAlerts | Ratio is 25-35% (seed uses rand() < 0.3 for ~30% distribution) |
 | TC-API-3.27 | Verify coat_type enum has all seed values | After UAT seed completes, inspect the coat_type enum on the UAT DB — it must contain: short, medium, long, double, wire, silky, curly, hairless | UAT seed jobs (`reset-demo-data`, `seed-test-data`) complete 1/1 with no `enum_in` error; coat_type includes all 8 values used by seed.ts `coatTypePool` |
+| TC-API-3.28 | Verify pet_size_category enum has all seed values | After UAT seed completes, inspect the pet_size_category enum on the UAT DB — it must contain: small, medium, large, extra_large | UAT seed jobs (`reset-demo-data`, `seed-test-data`) complete 1/1 with no `enum_in` error; pet_size_category includes all 4 values used by seed.ts `petSizeCategoryPool` (regression for GRO-1999, mirrors TC-API-3.27) |
 
 ### 4.4 Appointment Scheduling
 

packages/db/migrations/0037_add_extra_large_to_pet_size_category.sql

@@ -0,0 +1,19 @@
+-- Migration: 0037_add_extra_large_to_pet_size_category.sql
+-- GRO-1979: Adds the 'extra_large' value to the pet_size_category enum.
+--
+-- 0031_buffer_rules.sql created pet_size_category with values
+-- ('small', 'medium', 'large', 'xlarge'), but seed.ts and the drizzle
+-- schema (PetSizeCategory type) both use 'extra_large' — a mismatch that
+-- caused the UAT seed job to fail with:
+--   invalid input value for enum pet_size_category: "extra_large"
+--
+-- 0035/0036 (GRO-1971) registered 'short'/'medium'/'silky' in coat_type.
+-- This migration is the pet_size_category counterpart: register
+-- 'extra_large' so seed.ts can write the value the schema declares.
+--
+-- Postgres restriction: ALTER TYPE ADD VALUE cannot run inside a
+-- transaction block. The drizzle migrate runner does not wrap
+-- individual statements in an explicit transaction, so this applies
+-- as a single auto-commit DDL.
+
+ALTER TYPE "pet_size_category" ADD VALUE IF NOT EXISTS 'extra_large';

packages/db/migrations/0038_register_extra_large_pet_size_category.sql

@@ -0,0 +1,4 @@
+-- GRO-1999: 0037 was skipped on existing DBs due to a below-high-water-mark
+-- journal timestamp. Re-register extra_large with a monotonic timestamp so
+-- the existing UAT/persistent DBs apply it. Idempotent.
+ALTER TYPE "pet_size_category" ADD VALUE IF NOT EXISTS 'extra_large';

packages/db/migrations/meta/_journal.json

@@ -253,6 +253,20 @@
       "when": 1751480000000,
       "tag": "0036_add_missing_coat_type_values",
       "breakpoints": true
+    },
+    {
+      "idx": 37,
+      "version": "7",
+      "when": 1751500000000,
+      "tag": "0037_add_extra_large_to_pet_size_category",
+      "breakpoints": true
+    },
+    {
+      "idx": 38,
+      "version": "7",
+      "when": 1780000000000,
+      "tag": "0038_register_extra_large_pet_size_category",
+      "breakpoints": true
     }
   ]
 }

packages/db/src/seed.ts

@@ -1106,14 +1106,17 @@ async function seed() {
         temperamentScore: randInt(1, 5),
         temperamentFlags: pickN(temperamentFlagPool, randInt(1, 3)),
         medicalAlerts: (() => {
-          // ~30% of pets get alerts; TestCooper/TestRocky get deterministic types
-          if (rand() < 0.3) {
+          // TestCooper always has a behavioral alert; TestRocky always has a skin alert.
+          // All other UAT test pets follow the 30% random distribution.
+          // Deterministic alerts on 2 of 507 pets (~0.4%) do not meaningfully shift
+          // the overall distribution from the 25-35% target band.
           if (uc.petName === "TestCooper") {
             return pickN(medicalAlertPool.filter((a) => a.type === "behavioral"), 1).map((a) => ({ ...a, id: uuid() }));
           }
           if (uc.petName === "TestRocky") {
             return pickN(medicalAlertPool.filter((a) => a.type === "skin"), 1).map((a) => ({ ...a, id: uuid() }));
           }
+          if (rand() < 0.3) {
             const count = rand() < 0.7 ? 1 : 2;
             return pickN(medicalAlertPool, count).map((a) => ({ ...a, id: uuid() }));
           }
@@ -1136,14 +1139,17 @@ async function seed() {
           temperamentScore: randInt(1, 5),
           temperamentFlags: pickN(temperamentFlagPool, randInt(1, 3)),
           medicalAlerts: (() => {
-            // ~30% of pets get alerts; TestCooper/TestRocky get deterministic types
-            if (rand() < 0.3) {
+            // TestCooper always has a behavioral alert; TestRocky always has a skin alert.
+            // All other UAT test pets follow the 30% random distribution.
+            // Deterministic alerts on 2 of 507 pets (~0.4%) do not meaningfully shift
+            // the overall distribution from the 25-35% target band.
             if (uc.petName === "TestCooper") {
               return pickN(medicalAlertPool.filter((a) => a.type === "behavioral"), 1).map((a) => ({ ...a, id: uuid() }));
             }
             if (uc.petName === "TestRocky") {
               return pickN(medicalAlertPool.filter((a) => a.type === "skin"), 1).map((a) => ({ ...a, id: uuid() }));
             }
+            if (rand() < 0.3) {
               const count = rand() < 0.7 ? 1 : 2;
               return pickN(medicalAlertPool, count).map((a) => ({ ...a, id: uuid() }));
             }